mipick - Pick-by-Light Order Picking Systems

Pick-by-Light systems "made in Germany"

microSYST is developing and manufacturing order picking systems according to customer‘s requirements.

We offer a suitable order picking system for every requirement, which can be flexibly and easily integrated into already existing systems such as ERP or MES systems.

From planning, development and production to installation and commissioning.
We produce your order picking system.

Pick-by-Light order picking system with OLED display
Order picking trolley with eight-digit pick display
Pick-by-Light system with light sensor and numeric pick display
Pick-by-light order picking system with several LED signal lamps
Pick-by-light order picking system with light grid for monitoring
Pick-by-Light order picking trolleys in the warehouse area
Pick-by-Light order picking system with membrane keypad
Six-digit Pick-by-Light order picking system with additional shelf display

The benefits of Pick-by-Light systems

  • Improve your picking performance

    Optimise your picking ways and accelerate your picking processes.

  • Reduce your error rate to get error-free order picking

    Show the order pickers the right place – incorrect use will be reduced with the
    help of shelf and positioning displays. In addtion to this, request an offer for our
    acknowledgment buttons and monitoring systems, an additional feature to optimise your process.

  • Your order picking system for your requirements

    Upgrade your order picking system - and remain flexible! Due to the modular
    structure, our systems can also be customised at a later time and will be upgraded
    according to your requirements


System features

  • Modular system structure (can also be easily extended at a later date)
  • Stand-alone system or connected with a higher-level customer system
  • Open interface (software activation can be made by the customer)
  • Customised adjustments or developments possible
  • mipick system „made in Germany"

    System architecture

    Systemn architecture Pick-by-Light system

    Standard picking displays

    mipick MP20 (80 x 30 mm)

    mipick MP20 (80 x 30 mm)

    • Display
      Numeric display with 2 digits
      Display of numbers
      Luminous colour red
    • Signal lamps
      Two signal lamps with red and 7-colour luminous colour as warning signal and
      for parallel order picking (Multi-Order-Picking, one colour per employee)
    • Direction arrows
      Two direction arrows for the indication of the tray level
    • Freely configurable keys (customer-specific adaptation)
      +/- keys e.g. for quantity correction directly at the display
    • Acknowledgement button
      Acknowledgment button made of metal in order to acknowledge the picking process
    • Open interface for direct control of the picking displays


    mipick MP80 (170 x 30 mm)

    mipick MP80 (170 x 30 mm)

    • Display
      Alphanumeric display with 8 digits
      Display of numbers and characters
      Luminous colour red
    • Signal lamps
      Two signal lamps with red and 7-colour luminous colour as warning signal and
      for parallel order picking (Multi-Order-Picking, one colour per employee)
    • Direction arrows
      Two direction arrows for the indication of the tray level
    • Freely configurable keys (customer-specific adaptation)
      +/- keys e.g. for quantity correction directly at the display
    • Acknowledgement button
      Acknowledgment button made of metal in order to acknowledge the picking process
    • Open interface for direct control of the picking displays


    mipick MP100 (140 x 30 mm)

    • Display
      Alphanumeric display with up to 80 digits
      Display of numbers, characters and graphics - also QR codes
      Luminous colour yellow
    • Signal lamps
      Two signal lamps with red and 7-colour luminous colour as warning signal and
      for parallel order picking (Multi-Order-Picking, one colour per employee)
    • Direction arrows
      Two direction arrows for the indication of the tray level
    • Freely configurable keys (customer-specific adaptation)
      +/- keys e.g. for quantity correction directly at the display
      Menu / function e.g. for menu navigation with inventory, quantity correction etc.
    • Acknowledgement button
      Acknowledgment button made of metal in order to acknowledge the picking process
    • Open interface for direct control of the picking displays

    Customer-specific picking displays

    We also develop and manufacture specialist displays on customer request.

    Contact us and talk to us about your application and your requirements!

     

     


    Robust housing and easy installation of the order picking system

    picking display snap mounting
    • Attachment to robust, easy-care aluminium channel without material fatigue
    • Simple change of the compartment displays by snap mounting into the channel


    Controllers serve as an interface between the control computer and the picking displays. They pass on information coming from the control computer to the compartment displays.

    Controller box
    Controller box for Pick-by-Light systems
    • Controller box contains power supply and data interface to the higher-level system
    • Up to 100 participants / displays
    • Up to 100 meters bus length
    • Larger bus lengths also possible with additional voltage supply
    • Standard data interface: Ethernet TCP/IP (network)
    • Alternative WLAN, Profibus and Profinet (on request)
    • Metal housing with wall mounting
    • Dimensions 300 x 300 x 120 mm (W x H x D)
    Light-controlled order picking
    Light-controlled order picking

    Light-controlled order picking

    • Pick-by-light system
      Order picking according to the "man-to-goods principle". The system uses picking displays to display the corresponding warehouse item and the withdrawal quantity of the article.

    • Put-to-light system
      If articles are to be assigned to a storage bin, the picking displays show the correct position.
    Selection of different order picking types
    Selection of different order picking types

    Selection of different order picking types

    • Parallel picking for simultaneous picking of order items (no fixed sequence)

    • Sequential picking for consecutive picking of order items (specified sequence)
    Optimisation of order picking routes
    Optimisation of order picking routes

    Optimisation of order picking routes

    • By reorganising your specialist management, you optimise the arrangement of the picking compartments and reduce your picking times.

    • The system provides the compartment displays with the new sequence information - an adjustment is possible during the current order picking process.
    Overview of picking process
    Overview of picking process

    Overview of picking process and automatic system monitoring

    • The system logs numerous data and status information and checks the order status. In addition, the system visualises your system status.

    • The system has automatic failure monitoring with self-diagnosis. If one component of the system fails, the error is automatically reported to the system by the display.

    Modular system individually expandable

    The system architecture of the mipick order picking systems has a modular design. The mipick software forms a flexible system basis that makes customer-specific adaptations and extensions easy - even retrospectively.

    Smart software to optimise the order picking process

    With the help of the software, you can flexibly define your picking processes and configure the system accordingly - with pick displays, material number and compartment assignment. If a component in the system fails, the error is automatically reported to the system.

    Increased picking performance and zero-error picking

    The software allows you to control all components of your picking system: Adjust the arrangement of the picking compartments for your process and increase your picking performance through optimised picking paths. To additionally safeguard the picking process, you can integrate acknowledgement aids or light grids into the system for monitoring - with the aim of zero-error picking.

    Flexible personnel deployment

    Thanks to the multi-colour LED indicator on the pick displays, you can pick several orders in parallel (Multi-Order-Picking) and optimise personnel deployment. The system is intuitive and requires only a short training period.

    High-quality system with short payback time

    microSYST uses robust aluminium for the processing of Pick-by-Light systems. Both the housing and the aluminium channel ensure high stability and resistance and embody a high-quality, durable system. The mipick system is maintenance-free and therefore ideal for industrial use.

    Excerp from our references:

    • BMW
    • MAN
    • Grammer
    • IKEA
    • DM Markt
    • Tchibo
    • Soennecken

    Success Story Soennecken

    We will be pleased to advise you!

    Are you in the middle of the project planning or are you looking for a special product?
    Then we are looking forward to hearing from you. Please be so kind as to fill in the request form as far as possible. You will then receive a suitable offer -  without any obligation and free of charge.

    If you have any further questions, please feel free to contact us by using our contact form.

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